Changing the windshield on a 2005 Electra Glide is a comparatively simple course of that may be accomplished in about an hour with the correct instruments and supplies. Step one is to take away the outdated windshield by eradicating the screws that maintain it in place. As soon as the outdated windshield is eliminated, you possibly can clear the mounting floor and apply a bead of sealant across the perimeter of the brand new windshield. Subsequent, rigorously place the brand new windshield in place and safe it with the screws. Lastly, trim any extra sealant and permit it to remedy earlier than using the motorbike.
Along with the steps outlined above, there are just a few different issues to remember when putting in a windshield on a 2005 Electra Glide. First, be sure to make use of the right measurement and sort of screws for the job. Second, don’t overtighten the screws, as this may injury the windshield. Lastly, enable the sealant to remedy utterly earlier than using the motorbike, as this can assist to make sure a safe and weatherproof seal.
Security Precautions
Security ought to all the time be the highest precedence when working in your motorbike, particularly when dealing with glass elements like a windshield. Comply with these essential security precautions to attenuate dangers and guarantee a profitable set up:
Private Protecting Gear (PPE)
- Gloves: Put on heavy-duty gloves to guard your fingers from cuts and abrasions whereas dealing with the windshield.
- Security glasses: Put on security glasses or goggles to stop glass shards from coming into your eyes.
- Lengthy sleeves: Cowl your arms with long-sleeved clothes to keep away from pores and skin irritation from the windshield cleaner.
Environmental Precautions
- Properly-ventilated space: Work in a well-ventilated space to attenuate publicity to fumes from windshield adhesive and cleaner.
- Clear workspace: Hold your workspace clear and freed from particles that might injury the windshield or trigger damage.
- Satisfactory lighting: Guarantee your workspace has ample lighting to enhance visibility and cut back the chance of accidents.
Dealing with the Windshield
- Examine rigorously: Earlier than set up, totally examine the windshield for any cracks, scratches, or different injury. Don’t try to put in a broken windshield.
- Deal with with care: Use each fingers to raise and carry the windshield to keep away from dropping or breaking it.
- Use suction cups or a lifting machine: In case you have a heavy or broad windshield, think about using suction cups or a lifting machine to help with dealing with.
Gathering Essential Instruments and Supplies
Earlier than embarking on the duty of putting in a windshield in your 2005 Electra Glide, it’s important to assemble the required instruments and supplies. Here is a complete listing to make sure a easy set up course of:
Instruments:
a. 8mm Socket and Ratchet
b. 10mm Socket and Wrench
c. Phillips-head Screwdriver
d. Flat-head Screwdriver
e. Measuring Tape
f. Store Towels
Supplies:
a. Windshield for 2005 Electra Glide
b. Windshield Mounting Brackets (sometimes included with the windshield)
c. Black RTV Silicone
d. Isopropyl Alcohol
e. Blue Masking Tape
Particular Windshield Components
| Merchandise | Half Quantity |
|---|---|
| Chromed Windshield | 58419-05A |
| Windshield Brackets | 58420-05 |
| Windshield Trim Ring | 58124-05 |
Guarantee you’ve got the right half numbers and amount of every merchandise earlier than continuing with the set up. Lacking or incorrect components can result in delays and potential problems.
Eradicating the Outdated Windshield
1. Collect Your Instruments
You have to just a few instruments to take away the outdated windshield. These embrace:
– A Phillips head screwdriver
– A flat head screwdriver
– A putty knife
– A brand new windshield
2. Take away the Windshield Trim
Step one is to take away the windshield trim. That is the black plastic piece that surrounds the windshield. To take away it, use a Phillips head screwdriver to take away the screws that maintain it in place. As soon as the screws are eliminated, you possibly can gently pry the trim off with a flat head screwdriver. Watch out to not injury the trim or the windshield.
3. Disconnect the Wiring
As soon as the windshield trim is eliminated, you will want to disconnect the wiring for the windshield wipers and defroster. To do that, merely unplug the connectors. If the wires are tough to unplug, you need to use a flat head screwdriver to softly pry them aside.
| Connector | Location |
|---|---|
| Windshield Wipers | On the base of the windshield, on the driving force’s aspect |
| Windshield Defroster | On the prime of the windshield, within the middle |
4. Take away the Windshield Bolts
The windshield is held in place by 4 bolts. To take away them, use a Phillips head screwdriver. As soon as the bolts are eliminated, you possibly can rigorously raise the windshield off of the body. Watch out to not drop the windshield, as it’s heavy.
Making ready the New Windshield
Earlier than putting in the brand new windshield in your 2005 Electra Glide, there are just a few essential steps that have to be taken to make sure a correct match and seal.
4. Clear the Mounting Floor
Completely clear the mounting floor on the fairing the place the brand new windshield will probably be put in. Use a gentle detergent and heat water to take away any filth, mud, or particles. Permit the floor to dry utterly earlier than continuing.
Ideas for Cleansing the Mounting Floor:
| Tip |
|---|
| Use a delicate material or sponge to keep away from scratching the floor. |
| Rinse the floor totally with clear water to take away any residue. |
| Dry the floor utterly with a clear, lint-free material. |
As soon as the mounting floor is clear and dry, you possibly can proceed to the subsequent step of the set up course of.
Putting in the Windshield Bracket
Start by eradicating the prevailing one if there’s already a windshield bracket. Take away the screws securing the bracket to the motorbike body, after which detach the bracket.
Place the brand new windshield bracket on the motorbike body within the desired location. Guarantee it is centered and aligns accurately with the mounting factors.
As soon as the bracket is aligned, insert the mounting screws. Hand-tighten them initially, however do not absolutely tighten them but.
Double-check the alignment of the bracket. Guarantee it is nonetheless centered and stage earlier than continuing.
Tighten the mounting screws securely utilizing a wrench. Apply agency however gradual stress to keep away from overtightening and damaging the threads or bracket.
Positioning and Securing the Windshield
As soon as the rubber seal is in place, it is time to place and safe the windshield. Begin by aligning the windshield with the fairing. Make sure the windshield is centered and sitting flush in opposition to the fairing. As soon as it is aligned, use the mounting {hardware} to safe it.
Mounting the Windshield
The windshield is usually secured utilizing bolts or screws. Insert the bolts or screws by way of the holes within the windshield and into the corresponding holes within the fairing. Tighten the {hardware} securely however keep away from overtightening.
Tightening the {Hardware}
After the {hardware} is inserted, tighten it regularly. Use a socket wrench or screwdriver to tighten the bolts or screws. Begin by tightening the {hardware} at one nook of the windshield. Step by step work your approach across the windshield, tightening every bolt or screw till it is comfortable. Keep away from overtightening, as this may injury the fairing or windshield.
Checking the Seal
After the windshield is secured, verify the seal between the windshield and the fairing. Guarantee there aren’t any gaps or air leaks. If you happen to discover any gaps, use a small quantity of silicone sealant to seal them. After the sealant has dried, recheck the seal to make sure it is hermetic.
Putting in the Trim
Lastly, set up the trim items that cowl the mounting {hardware}. These trim items sometimes snap into place or are secured utilizing screws. As soon as the trim items are in place, your windshield set up is full.
| {Hardware} | Amount |
|---|---|
| Bolts | 6 |
| Screws | 4 |
Caulking and Sealing
After putting the windshield in its remaining place, it is essential to seal round its perimeter to stop water and air from leaking into the inside. This course of includes each caulking and sealing the windshield.
Caulking
First, take away any extra adhesive or sealant which will have squeezed out across the windshield throughout set up. Use a clear material or paper towels to wipe away any residue.
Subsequent, apply a skinny bead of black automotive-grade silicone caulk across the base of the windshield, the place it meets the fairing. Use a caulk gun to use an excellent, constant bead. Be certain to fill any gaps or voids between the windshield and the fairing.
Sealing
As soon as the caulk has been utilized, it is time to seal the windshield utilizing a rubber or neoprene gasket. The gasket will create a watertight seal and forestall air leaks.
Place the gasket across the perimeter of the windshield, guaranteeing that it suits snugly between the windshield and the fairing. Use a rubber mallet or a wood block to softly faucet the gasket into place. Apply even stress across the total perimeter to make sure a safe seal.
As soon as the gasket is in place, use a small quantity of silicone sealant to seal any gaps or voids between the gasket and the windshield or fairing. Use a clear material or paper towels to wipe away any extra sealant.
Here is a desk summarizing the steps for caulking and sealing a windshield:
| Step | Motion |
|---|---|
| 1 | Take away extra adhesive or sealant. |
| 2 | Apply a skinny bead of silicone caulk across the base of the windshield. |
| 3 | Place the gasket across the perimeter of the windshield. |
| 4 | Gently faucet the gasket into place. |
| 5 | Apply silicone sealant to any gaps or voids. |
| 6 | Wipe away any extra sealant. |
Putting in Trim and Equipment
Putting in Trim
As soon as the windshield is in place, it is time to set up the trim. The trim helps to safe the windshield and provides it a completed look. To put in the trim, merely slide it over the windshield and tighten the screws.
Putting in Equipment
Along with trim, there are a variety of different equipment which you could set up in your Electra Glide. These equipment can embrace issues like a windshield bag, a GPS mount, or a fairing.
Wiring Equipment
Some equipment, comparable to a GPS mount or a fairing, would require wiring. To wire these equipment, you will want to run wires from the battery to the accent. You’ll be able to both run the wires by way of the body of the motorbike or use a wire harness.
Working Wires By means of the Body
To run wires by way of the body, you will want to drill holes within the body. Upon getting drilled the holes, you possibly can run the wires by way of them and safe them with zip ties.
Utilizing a Wire Harness
A wire harness is a bundle of wires that’s designed to make it straightforward to wire equipment. To make use of a wire harness, merely plug the harness into the accent after which join the opposite finish of the harness to the battery.
Connecting Equipment to the Battery
To attach equipment to the battery, you will want to make use of both a fuse block or a relay. A fuse block is a straightforward machine that connects a number of equipment to the battery. A relay is a extra advanced machine that permits you to management the circulation of electrical energy to an adjunct.
| Fuse Block | Relay |
|---|---|
| Easy to put in | Extra advanced to put in |
| Cheaper | Dearer |
| Not as dependable | Extra dependable |
Inspecting and Finalizing
Step 5: Apply Primer
Completely clear the world the place the primer will probably be utilized with rubbing alcohol and a microfiber material. Comply with the directions on the primer can and apply a skinny, even coat to the broken space. Permit the primer to dry utterly in accordance with the producer’s directions.
Step 6: Apply Paint
Shake the paint can properly, then apply a number of gentle coats of paint to the broken space. Permit every coat to dry utterly earlier than making use of the subsequent. Make sure to mix the sides of the paint with the encompassing paint to keep away from a noticeable distinction.
Step 7: Apply Clear Coat
As soon as the paint is dry, apply a number of gentle coats of clear coat to guard the paint and provides it a shiny end. Permit the clear coat to dry utterly earlier than persevering with.
Step 8: Moist Sand the Restore
As soon as the clear coat has dried, moist sand the restore utilizing 1500-grit sandpaper. Use gentle, round motions, and be sure you soak the sandpaper in water commonly. Keep away from sanding the encompassing areas as a lot as potential.
Step 9: Polish the Restore
- Apply a small quantity of sharpening compound to a delicate material or buffing pad.
- Use a variable-speed polisher or drill fitted with a buffing pad to use the compound to the restore.
- Begin on the bottom velocity setting and regularly improve the velocity till the compound is evenly distributed.
- Use a light-weight contact and transfer the polisher in small, round motions.
- Proceed sharpening till the restore is totally easy and glossy.
Step 10: Defend the Restore
As soon as the restore is polished, apply a protecting sealant to assist forestall future injury. Comply with the directions on the sealant can for correct utility.
Instruments You may Want
- Phillips head screwdriver
- Flat head screwdriver
- ¼-inch socket wench
- ¼-inch socket
- 8mm socket
- 8mm socket wrench
- Windshield
- Windshield gasket
- Windshield molding
- Windshield screws
- Windshield nuts
- Windshield washers
Ideas for Upkeep and Care
1. Hold your windshield clear.
A unclean windshield can impede your imaginative and prescient and make it tough to see the street forward. Clear your windshield commonly with a gentle detergent and water. Keep away from utilizing harsh chemical substances or abrasive cleaners, as these can injury the windshield.
2. Examine your windshield for cracks or chips.
Small cracks or chips can rapidly flip into bigger issues. If you happen to discover any injury to your windshield, have it repaired or changed as quickly as potential.
3. Keep away from driving in excessive climate circumstances.
Excessive warmth or chilly can injury your windshield. If potential, keep away from driving in these circumstances, or park your motorbike in a sheltered space.
4. Use a windshield cowl.
A windshield cowl will help defend your windshield from the weather. Once you’re not using, cowl your windshield to maintain it clear and freed from particles.
5. Apply a windshield sealant.
A windshield sealant will help forestall leaks and drafts. Apply a sealant across the edges of your windshield to maintain it in place.
6. Tighten all windshield screws and nuts.
Unfastened screws or nuts could cause your windshield to vibrate or rattle. Examine all windshield screws and nuts commonly and tighten them as wanted.
7. Exchange worn or broken windshield gaskets.
Windshield gaskets can deteriorate over time. If you happen to discover any cracks or tears in your gaskets, exchange them as quickly as potential.
8. Use a windshield washer fluid.
Windshield washer fluid helps to scrub your windshield and take away filth, bugs, and different particles. Use a windshield washer fluid that’s particularly designed for bikes.
9. Keep away from utilizing harsh chemical substances or abrasive cleaners.
Harsh chemical substances or abrasive cleaners can injury your windshield. Use a gentle detergent and water to scrub your windshield, and keep away from utilizing any merchandise that include ammonia or bleach.
10. Deal with your windshield with care.
Windshields are fragile and might simply be broken. When dealing with your windshield, watch out to not drop it or scratch it. Retailer your windshield in a protected, dry place once you’re not utilizing it.
Set up Windshield on a 2005 Electra Glide
Putting in a windshield on a 2005 Electra Glide is a comparatively easy job that may be accomplished in just a few hours. By following the steps outlined beneath, you possibly can simply set up a brand new windshield in your motorbike.
Supplies Wanted:
- New windshield
- Mounting brackets
- Screws
- Wrench
- Socket set
Step 1: Take away the outdated windshield
To take away the outdated windshield, find the 2 screws which might be holding it in place. Use a wrench or socket to loosen the screws, then rigorously raise the windshield off the bike.
Step 2: Set up the mounting brackets
The mounting brackets will probably be connected to the bike’s body. Use the screws that got here with the brackets to safe them in place.
Step 3: Connect the windshield
As soon as the mounting brackets are put in, you possibly can connect the windshield. Fastidiously raise the windshield into place and line it up with the brackets. Use the screws that got here with the windshield to safe it in place.
Step 4: Tighten the screws
As soon as the windshield is connected, tighten the screws which might be holding it in place. Make sure to tighten the screws evenly to stop the windshield from cracking.
Folks Additionally Ask
How do I select the correct windshield for my Electra Glide?
When selecting a windshield on your Electra Glide, there are some things to think about. First, take into consideration what you may be utilizing the bike for. If you happen to plan to do a number of long-distance using, you want a windshield that gives good wind safety. If you happen to plan to do extra around-town using, chances are you’ll favor a shorter windshield that gives much less wind safety however permits for a wider area of view.
Can I set up a windshield myself?
Sure, putting in a windshield on a 2005 Electra Glide is a comparatively easy job that may be accomplished in just a few hours. By following the steps outlined above, you possibly can simply set up a brand new windshield in your motorbike.
How a lot does it price to put in a windshield?
The price of putting in a windshield on a 2005 Electra Glide will fluctuate relying on the kind of windshield you select and the labor prices of the mechanic who’s putting in it. Usually, you possibly can count on to pay between $100 and $200 for a windshield and set up.
